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  • Pauter Rod Question

    So I picked up a set of 6 Pauter Rods from a gentleman in my area. He had them in a KLZE with Weisco pistons that were 20 thou over bore. I was told by him that I need to bore the block at least 20 thou over so the rods will clear. Has anyone had to do this before?? Also if I do have to bore the block is there anything else i will need to add in parts or anything else to take into consideration??
    1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
    1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

  • #2
    I have no experience with that per se, but I do know with H beams, you have to "notch" the bottom of the cylinder, then slide the rod up through the bottom and put the piston on. Kinda a lame method.

    If that's the case, you could use the same method and just notch with a stock bore. But if you have 20 over pistons you're using, then it doesnt matter anyways, right? Not like you can change the pistons back to stock bore so I don't understand what the question is or why it is a concern in your case.

    If you're using or want to use stock bore pistons though, then you could notch if it turns out the rod is too fat
    Last edited by mx6gt04; December 11, 2013, 06:05 PM.
    94 MX3 V6 - 403 whp 412 ft lbs 15 psi pump gas. RIP
    98 Ford Ranger 2wd: 5.0L twin turbo. 10 psi 408 rwhp 491 ft lbs 14 psi 478 rwhp 632 ft lbs
    04 Volvo S60R 6 spd

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    • #3
      Like I have a set of milly S rods, and i put them next to the pauter rods and there is a sizeable difference. So I guess I want to know if a KL block will take boost and not warp if I did decide to go with over bore pistons?? Or would I be best notch the block and keep stock bore pistons?? I will be looking for overall reliability.
      1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
      1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

      Comment


      • #4
        The KL block is strong enough. 500 or so is fine.

        The transmission is not. You should be more worried about the transmission.

        I personally avoid boring any of my engines out if possible. It's generally pointless and screws up the engineered cylinder-coolant heat transfer rate

        If the cylinders are so far off they need bored, then ok maybe. But otherwise no,
        94 MX3 V6 - 403 whp 412 ft lbs 15 psi pump gas. RIP
        98 Ford Ranger 2wd: 5.0L twin turbo. 10 psi 408 rwhp 491 ft lbs 14 psi 478 rwhp 632 ft lbs
        04 Volvo S60R 6 spd

        Comment


        • #5
          Originally posted by mx6gt04 View Post
          The KL block is strong enough. 500 or so is fine.
          I have heard the exact oposite. The KL wall sleves are super thin and the most you should ever overbore is 40 They appear thcker than they are, because of the flange in the top.
          Mazda 626 GT - 2.5 V6 - KL31
          Mazda RX-7 FD - EU spec

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          • #6
            Originally posted by Zepticon View Post
            I have heard the exact oposite. The KL wall sleves are super thin and the most you should ever overbore is 40 They appear thcker than they are, because of the flange in the top.
            That is EXACTLY what im worried about.

            ---------- Post added at 05:43 AM ---------- Previous post was at 05:41 AM ----------

            Originally posted by mx6gt04 View Post
            The KL block is strong enough. 500 or so is fine.

            The transmission is not. You should be more worried about the transmission.

            I personally avoid boring any of my engines out if possible. It's generally pointless and screws up the engineered cylinder-coolant heat transfer rate

            If the cylinders are so far off they need bored, then ok maybe. But otherwise no,
            Not really worried about the tranny as I know they are weak to begin with. Luckily I can get the JDM ones in Montreal(which is not that far from me) for around the 200$ mark.
            1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
            1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

            Comment


            • #7
              If you are going NA, overbore can give you more compression, of you are going turbo, get some decent comp pistons and a good tune and you will make lots of power. Oiling is going to be the problem long before anything else.
              Mazda 626 GT - 2.5 V6 - KL31
              Mazda RX-7 FD - EU spec

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              • #8
                Originally posted by KLZEEscortGT View Post
                So I picked up a set of 6 Pauter Rods from a gentleman in my area. He had them in a KLZE with Weisco pistons that were 20 thou over bore. I was told by him that I need to bore the block at least 20 thou over so the rods will clear. Has anyone had to do this before?? Also if I do have to bore the block is there anything else i will need to add in parts or anything else to take into consideration??
                What he probably meant to say was you need to notch the block for the larger rods.

                The problem is most rods/pistons can be assembled and then inserted from the top down into the cylinder.

                But when the rods get too big (too wide) that just isn't an option. So your machine shop will need to "notch" the bottom of the cylinder walls to allow extra room for you to insert the rods from the bottom and slide them up, so you can then attach the piston.

                I had to do this for my rurockn rods.
                '94 Red PGT Gone, but Project PGT has begun
                '04 Black SRT-4 Um, no it's not stock. But "It's just a Neon, right?" 379whp @ 20lbs *Sold*

                Comment


                • #9
                  Originally posted by Zepticon View Post
                  If you are going NA, overbore can give you more compression, of you are going turbo, get some decent comp pistons and a good tune and you will make lots of power. Oiling is going to be the problem long before anything else.
                  I was going to go with 8.5:1 comp weiscos, definitely be tuned and I was told to plastiguage the cam caps, and bring them closer to minimum specs to help with oiling. Don't know if that will work, but I would imagine it would definitely help out.
                  1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
                  1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

                  Comment


                  • #10
                    Originally posted by Greg 94 PGT View Post
                    What he probably meant to say was you need to notch the block for the larger rods.

                    The problem is most rods/pistons can be assembled and then inserted from the top down into the cylinder.

                    But when the rods get too big (too wide) that just isn't an option. So your machine shop will need to "notch" the bottom of the cylinder walls to allow extra room for you to insert the rods from the bottom and slide them up, so you can then attach the piston.

                    I had to do this for my rurockn rods.
                    Not trying to be ignorant here as im just looking for some help, but he 100% for sure said he was running 20 thou over weisco's that were low compression. I'm almost 100% positive that I would not want to bore anymore than 20 thou over as I'm going for a DD kinda reliability kinda thing.
                    1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
                    1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

                    Comment


                    • #11
                      Originally posted by KLZEEscortGT View Post
                      Not trying to be ignorant here as im just looking for some help, but he 100% for sure said he was running 20 thou over weisco's that were low compression. I'm almost 100% positive that I would not want to bore anymore than 20 thou over as I'm going for a DD kinda reliability kinda thing.
                      No problem, but the piston width and the rod width may cause you two different problems.

                      The pistons are 20 thousandths over, so for those you need to widen the cylinder walls 20 thousandths.

                      The rods may be a different situation, if they are wider than the cylinder walls, even after you bore them 20 thousandths over, you would have to notch the block (as I mentioned above).

                      To be honest I haven't seen pauter rods in person, but if they are h beam rods they probably are too wide to slide down from the top. I *think* they are too wide to install from the top.

                      For instance, I am running 20 over Diamond pistons and Rurockn H beam rods. I had to bore the cylinders so the pistons would fit, then I had to have my machine shop notch the block (bottom of the cylinder walls) for the rods to be installed (from the bottom).

                      Because with the piston and the rods assembled they would not be able to fit using the normal way of sliding the whole assembly down the cylinder to install.
                      '94 Red PGT Gone, but Project PGT has begun
                      '04 Black SRT-4 Um, no it's not stock. But "It's just a Neon, right?" 379whp @ 20lbs *Sold*

                      Comment


                      • #12
                        Originally posted by KLZEEscortGT View Post
                        but he 100% for sure said he was running 20 thou over weisco's that were low compression.
                        Yeah, that's why he "USED" to have them. Dont overbore anything.

                        ---------- Post added at 08:32 AM ---------- Previous post was at 08:31 AM ----------

                        Originally posted by Zepticon View Post
                        I have heard the exact oposite. The KL wall sleves are super thin and the most you should ever overbore is 40 They appear thcker than they are, because of the flange in the top.
                        Mx6gt04 never said overboring was good, it's the exact opposite and that overboring is risky risky buisness and guarantess you a hotter running engine and less strength for added boost, detonation, etc.

                        "Chrispd100" has had 2 (.020")overbored running KL's back to back, 1st one was a stock rebuild in a automatic and on this one the motor got to temps super quick when compared to others and then the fan mostly always stayed on.
                        His 2nd one now with a added turbo is just about as bad though it has a mtx which helps run cooler, still though, it's never never preffered.
                        Last edited by mac1; December 12, 2013, 08:34 AM.
                        1993 Mercury tRacer :Vitara & mFactory: In progress 2020
                        1994 Mercury TrAcer Wagon : '02 SPI swap : sold
                        2014 Factory Five 818s: sold
                        2000 Lotus esprit v8TT : 1st v8 on MS3x, ls1 coils,h20 injection
                        1997 Nissan 200sx 1.6L : 35-39mpg the daily

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                        • #13
                          ^ this guy would know.
                          94 MX3 V6 - 403 whp 412 ft lbs 15 psi pump gas. RIP
                          98 Ford Ranger 2wd: 5.0L twin turbo. 10 psi 408 rwhp 491 ft lbs 14 psi 478 rwhp 632 ft lbs
                          04 Volvo S60R 6 spd

                          Comment


                          • #14
                            Mx6gt04 never said overboring was good, it's the exact opposite and that overboring is risky risky buisness and guarantess you a hotter running engine and less strength for added boost, detonation, etc.

                            "Chrispd100" has had 2 (.020")overbored running KL's back to back, 1st one was a stock rebuild in a automatic and on this one the motor got to temps super quick when compared to others and then the fan mostly always stayed on.
                            His 2nd one now with a added turbo is just about as bad though it has a mtx which helps run cooler, still though, it's never never preffered.[/QUOTE]

                            And after learning this info I will NOT be boring my block out at all, I will be sticking with a stock bore and notching the bottom of the cylinders to clear the rods and putting low comp slugs in the stock holes

                            ---------- Post added at 07:00 AM ---------- Previous post was at 06:57 AM ----------

                            [QUOTE=mac1;1924145591]Yeah, that's why he "USED" to have them. Dont overbore anything.[COLOR="Silver"]
                            well he "said" he had the swap in 2 different cars and wrote both of em off. But who actually knows as to why he parted the car out. It truly wouldn't surprise me if he just didn't know and just gave up and could not be bothered with it anymore.
                            ---------- Post added at 08:32 AM ---------- Previous post was at 08:31 AM ---------- SORRY for the mess up in the post......Still learing lol
                            Last edited by KLZEEscortGT; December 13, 2013, 08:01 AM.
                            1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
                            1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

                            Comment


                            • #15
                              Originally posted by mx6gt04 View Post
                              ^ this guy would know.
                              AGREED 110%
                              1995 Escort GT lowered, KLZE, CAI, long tubes, 2.5 inch exhaust, Fidanza fw, mx3 trans, and on ZEX
                              1996 Escort LX bagged, mx3 leather buckets, gt bumpers and skirts, 2.0l zetec swapped, cai, borla muffler, 3 yellow tops, Hornblasters train horn kit and a MASSIVE sound system

                              Comment

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